Why this matters

Batteries are the most fire-prone thing in an ordinary suitcase. Lithium cells that are crushed, punctured, or short-circuited can enter thermal runaway — a self-sustaining fire that aircraft cargo-hold suppression systems are not designed to stop. That is why the rules sort batteries by chemistry and by whether they are loose or installed, and why the carry-on-only rule for spares is enforced on every airline in the world.

Restrictions

The key question is what kind of battery, and where it is:

  • Spare lithium-ion (loose power banks, camera batteries, laptop spares): carry-on only. Up to 100Wh needs no approval; 100–160Wh needs airline approval and is normally capped at two; over 160Wh cannot fly on passenger aircraft.
  • Spare lithium metal (non-rechargeable, like CR123 or coin cells): carry-on only, up to 2g of lithium content per battery.
  • Installed batteries: devices with batteries inside may go in carry-on or checked bags, though checked devices must be fully powered off and the FAA recommends keeping them in the cabin.
  • Alkaline, NiMH, NiCad (AA, AAA, C, D, 9V): allowed in both carry-on and checked baggage without special limits.

All spares should have terminals protected — taped, bagged individually, or kept in retail packaging. Quantity should be reasonable for personal use; bulk quantities look commercial and can be refused.

What the official guidance says

The FAA's PackSafe guidance requires spare lithium batteries in carry-on baggage with terminals protected from short circuit, sets the 100Wh and 160Wh thresholds for lithium-ion and the 2g limit for lithium metal, and permits dry-cell alkaline batteries in either bag. TSA applies the same framework at screening, and individual airlines may impose stricter counts, so check your carrier for anything beyond a handful of spares.